When industrial parts for various industries need a thorough cleaning, detailing by hand isn’t efficient enough to get them clean. Using an ultrasonic cleaner is an effective and time-saving way to detail parts. If parts need to be degreased, wires, or tight crevices and joints, only an ultrasonic cleaner can penetrate hard-to-reach spaces.
Many ultrasonic cleaners require a solution to aid the removal of debris, grime, and residue from industrial parts. Before placing an item into a closed tank, it is possible to clean away whatever is visible on the surface manually. However, the ultrasonic waves oscillating and generating micro cleaning bubbles can do more in-depth cleaning.
Ideal Parts to Clean Using an Ultrasonic Cleaner
The ultrasonic cleaner is a trusted device to help many industries thoroughly clean and detail industrial parts made from metal, plastics, glass, and composite materials. Consider the following items that are safe to place in an ultrasonic cleaner. Using industrial parts cleaners from Kaijo Shibuya may improve the results when cleaning specific items.
- Electronic equipment
- Lenses
- Industrial car parts (i.e., a fuel injector)
- Surgical implements
- Dental tools
- Firearm components
Even jewelry and coins can be placed in ultrasonic cleaners to restore their formative appearance and remove grease, sediments, or other contaminants. An ultrasonic cleaner is superior at cleaning because its high-pressure sound waves are excellent at removing embedded particulates from surfaces, cracks, holes, and crevices.
How Does an Ultrasonic Cleaner Remove Debris?
Sometimes, tools or equipment cannot be easily detailed manually. So, a machine like an ultrasonic cleaner is better equipped to lift away any deep-set contamination or help with degreasing. Typically, industries may employ steam-cleaning, solvents, or high-pressure sprays to eradicate debris and grime.
However, with an ultrasonic cleaner, the process is slightly different. Compared to cleaning by hand, an ultrasonic cleaner is more environmentally friendly and works in as little as three to six minutes. The average time to clean more heavily soiled items may range between 10 to 20 minutes.
A sizable ultrasonic cleaner may be as large as 110 gallons and is outfitted with an immersible basket for soiled materials. Adding an ultrasonic cleaner with a suitable pH level and chemical makeup may be more potent than using water alone to clean.
When an ultrasonic cleaner is on, it functions using a frequency as high as 40 Hz and operates at the desired temperature. Immersed transducers in the tank oscillate, triggering an explosion of hundreds of thousands of tiny bubbles. The bubbles burst all around the dirty, contaminated items to dislodge and whisk away grease, particulates, and other unwanted agents.
After the cleaning cycle ends, the parts should be inspected. If there is any residue from cleaning solutions on the cleaned items, they should get rinsed off. If debris still lingers on any cleaned parts, a new solution should be added, and the ultrasonic cleaner can be used again.
Maintaining an Ultrasonic Cleaner for Optimal Cleaning
Ultrasonic cleaners have a fantastic design. Because items are suspended in the tank, hard particulates sink to the bottom, and lighter contaminants float at the top. Keeping an ultrasonic cleaner in good working order, properly disposing of residues, and using a cleaning solution are critical.
Forget about trying to clean industrial parts manually and opt for an ultrasonic cleaner instead. These devices are a vital part of operations for various industries and are superior at removing contamination and grease from industrial parts.