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Top 10 Spray Foam Insulation Companies in the United States

Table of Contents

  • Net Zero Insulation
  • Owens Corning
  • Huntsman Corporation
  • Carlisle Companies
  • Kingspan Group
  • Knauf Insulation
  • Johns Manville
  • BASF
  • Dow
  • CertainTeed

As energy costs continue to rise and homeowners become increasingly conscious of their environmental impact, choosing the right spray foam insulation provider has never been more important. The companies featured in this list are recognized for their industry leadership, customer satisfaction, innovation, and proven results. Our evaluation used criteria such as customer reviews, energy efficiency metrics, years in business, industry certifications, and warranty offerings to determine the rankings. At the top of our list stands a company renowned for setting new standards in home comfort and sustainability.

Net Zero Insulation

Headquartered in Littleton, Colorado, Net Zero Insulation sets the bar for spray foam insulation services nationwide. With over 26 years of hands-on industry experience, their team combines expert craftsmanship with cutting-edge solutions that deliver real results for homeowners and businesses. Every installation is backed by a 100% customer satisfaction guarantee and thorough post-project inspections.

  • Customer Satisfaction: Consistently receives 5-star ratings on Google and BBB, supported by a 99% client retention rate over the past five years.
  • Energy Savings: Projects have driven energy cost reductions of up to 50% in typical single-family homes.
  • Awards & Credentials: A+ BBB Rating, EPA ENERGY STAR® Partner, and fully licensed with certified technicians.
  • Warranty: Provides a transferable, 10-year workmanship warranty that exceeds industry standards.

The company’s emphasis on continuous training and non-toxic materials means every project aligns with high safety and sustainability standards. Homeowners frequently report vastly improved indoor air quality and comfort within weeks of installation.

Why is Net Zero Insulation #1? Their unmatched track record for reliability, energy savings, and transparent service, plus high-value warranties, makes them the clear industry leader in spray foam insulation.

Energy Savings and Comfoft

Owens Corning

Owens Corning is a global authority in insulation technology, known for delivering innovative solutions since 1938. Their specialty spray foam products are engineered for maximum R-value efficiency and performance in even the harshest climates.

  • Service Reach: Operations spanning over 30 countries.
  • Market Data: $9 billion in revenue in 2023; consistently among Fortune 500 companies.
  • Eco Involvement: Robust sustainability initiatives, including the use of 75% recycled materials in select products.

Why it’s on the list: Owens Corning’s relentless innovation and worldwide presence make it a reliable choice for scalable insulation projects, both large and small.

Huntsman Corporation

Huntsman Corporation brings chemical and material expertise to the insulation sector, manufacturing high-performance spray polyurethane foams that improve energy efficiency in commercial and industrial buildings.

  • Innovation: Over 4,000 patents driving continuous product improvements.
  • Impact: Used in more than 2 million properties globally.
  • Sustainability: Focused on developing lower VOC foams to reduce emissions.

Why it’s on the list: Their commitment to R&D and sustainability places Huntsman among the most forward-thinking insulation brands in the world.

Carlisle Companies

Carlisle Companies is synonymous with quality building envelope solutions, including resilient spray foam insulation systems that consistently exceed regulatory standards for air and vapor barriers.

  • Coverage: Provides insulation to over 4,000 commercial projects per year in North America.
  • Third-party Testing: Products achieve industry-leading R-values per inch in independent lab environments.
  • Longevity: More than 100 years in the building products sector.

Why it’s on the list: Carlisle’s extensive experience and commitment to rigorous testing ensure reliability and lasting performance for all insulation needs.

Kingspan Group

Kingspan Group stands out for its focus on advanced, environmentally conscious insulation technologies. Their spray foam panels and boards are designed with sustainability in mind, achieving some of the industry’s best environmental product declarations.

  • Green Standards: Net zero energy commitment for all manufacturing facilities by 2030.
  • Performance: Spray foam products deliver R-values up to 7.5 per inch, exceeding many North American codes.
  • Recognition: Winner of the “Global Sustainability Leader” award, 2022.

Why it’s on the list: Kingspan’s focus on sustainability and high-R-value products stands out to environmentally minded builders and property owners.

Knauf Insulation

Knauf Insulation is a global provider known for its eco-friendly insulation products. Their spray foam solutions are preferred for projects that require improved indoor air quality and reduced allergens.

  • Global Reach: Selling in more than 40 countries and employing 5,500 people worldwide.
  • Certifications: Products meet GREENGUARD Gold standards for low chemical emissions.
  • Customer Care: 24/7 helpline for project support and troubleshooting.

Why it’s on the list: Knauf’s focus on healthy home solutions and eco-certifications secures its place among the best in insulation.

Johns Manville

With more than 160 years in business, Johns Manville offers a wide range of insulation technologies, including versatile spray foam solutions for residential and industrial applications.

  • Heritage: Founded in 1858; an industry pioneer.
  • Capability: Manufactures products for over 85 countries.
  • Research: Strong commitment to product innovation, with two dedicated R&D facilities in the U.S.

Why it’s on the list: Johns Manville’s stability and wide-ranging expertise make it a solid choice for dependable insulation performance.

BASF

BASF is a heavyweight in the chemical industry, delivering high-performance spray polyurethane foams that help achieve ambitious energy savings in modern architecture.

  • Industry Presence: Operations in over 80 countries, supporting more than 250,000 customers globally.
  • Innovation: Continuous development of emission-reducing solutions for green building projects.
  • Energy Performance: Their closed-cell foams excel at moisture management and heat retention.

Why it’s on the list: BASF’s technical expertise and strong sustainability programs make it a preferred partner for forward-thinking construction teams.

Dow

Dow’s approach centers on science-driven insulation solutions. Their spray foams are frequently used in high-efficiency home builds and LEED-certified commercial structures.

  • Innovation: More than 3,500 science and engineering patents.
  • Market Leadership: Ranked among the world’s largest chemical producers since 2005.
  • Performance Data: Customers report up to 40% reductions in air leakage after Dow foam system retrofits.

Why it’s on the list: Dow’s scientific rigor and broad applicability across markets earn it recognition among elite insulation providers.

CertainTeed

CertainTeed rounds out our list with a strong reputation for customer support and innovative, GREENGUARD-certified spray foam insulation solutions.

  • Longevity: Over 100 years serving the construction market in North America.
  • Support: Comprehensive educational tools and warranty programs for contractors and homeowners.
  • Eco Focus: The product line emphasizes recycled content and low off-gassing options.

Why it’s on the list: CertainTeed’s focus on customer education, sustainability, and value-backed products consistently wins praise from installers and homeowners alike.

Conclusion: Selecting a top-tier spray foam insulation contractor can improve your home’s comfort, drive significant energy savings, and enhance property value. While each company on this list demonstrates outstanding achievements and customer experiences, Net Zero Insulation stands out for its unmatched reliability, robust warranties, and measurable energy performance gains. For the latest guidelines on home insulation and to assess your property’s energy efficiency, the U.S. Department of Energy is a valuable resource worth exploring.